Center of Competence

Our Centers of Competence are the source of your project benefits. There, we bundle expertise in factory, production and logistics planning that has grown over decades. For you, this means that you have access to specialized know-how, which we bring to your projects regardless of location. With us, you benefit from proven methodology that ensures your success.

In addition, we manage your projects across borders. Thanks to our global network, we ensure that your projects are coordinated worldwide. Whether you operate in Europe, America or Asia, we bring our expertise to where you need it and ensure seamless implementation across national borders.

PRODUCTION PLANNING

In the area of production planning, C-P-S Group is your partner for comprehensive support throughout your entire production life cycle. In these projects, we contribute extensive experience from the initial phase to the start of production along with process optimization and increased efficiency recommendations and realization.

LOGISTICS PLANNING

C-P-S Group offers a comprehensive portfolio in the field of logistics. Over the years, we have focused our work on consulting and planning content up to the start of series production and on optimizing and restructuring after the start of series production.

In pre-series planning, our planning portfolio includes plant logistics, supply chain planning and packaging planning.

Our specialists in these areas are able to comprehensively plan your new product launch. Our planning approach is always based on the requirements of production set by the customer. In addition to our technical expertise, we have experience in the safe control and planning of complex product projects and can thus help you to ensure a smooth start to production.

FACTORY PLANNING

Factory planning is a part of the comprehensive portfolio of the C-P-S Group. In doing so, we focus our consulting and planning services on the optimal production/manufacturing structures and logistics processes of a factory and sustainable optimizations.

Our specialists support you along the entirety of the planning and implementation processes of a factory: potential analysis, concept creation, alternative comparisons, rough planning, detailed planning, implementation and commissioning. In doing so, we create technical concepts and requirement specifications, carry out investment planning, evaluate and compare offers, take over project management and controlling, and accompany commissioning until defects are rectified.

Production Process Planning

C-P-S Solutions provides companies with holistic support in the planning, optimization and implementation of efficient production processes – from the concept phase to the start of series production. As a link between development and production, we create economical, stable and quality-assured production processes for the automotive industry and other manufacturing sectors. In doing so, we combine many years of practical experience with modern planning methods, digital simulations and data-based optimization approaches. Our focus is on the efficient design of manufacturing and assembly processes, the optimal use of resources and the sustainable increase in productivity and quality. Existing processes are not changed unnecessarily, but are further developed and optimized in a targeted approach.

Our services

  • 1
    Complete planning of manufacturing and assembly processes
  • 2
    Concept and feasibility analyses
  • 3
    Process and cycle time optimization
  • 4
    Resource and Utilization Planning
  • 5

    MTM analyses and ergonomic workplace design

  • 6

    Production and material flow planning

  • 7
    Digital process validation and simulation
  • 8
    Introduction of KPI and CIP systems
  • 9
    Shift model development and transition planning
  • 10
    Creation of process descriptions and work instructions

Your contact person / Managing Director

CoC Head of Production Process Planning (PPP)

Helmut Angermann

Helmut Angermann

+49 (0)151 2617 6797

References from the CoC PPP

Facility Planning

Planning of structured processes and environments from theory to implementation. Many companies must adapt to a globalized market environment, increasing innovation dynamics and the ever-shorter product life cycles. This implementation often requires very extensive and detailed preliminary planning, which can cause considerable costs during implementation if there is insufficient preparation. That is why facility planning with all the necessary phases – from the first sketch to acceptance – is one of the core competencies of C-P-S Solutions.

Our services

  • 1
    Cross-plant concepts/planning
  • 2
    Layout planning and creation of complete overviews (buildings and structures)
  • 3

    Conveyor technology in press shop, bodyshop, paint and assembly (both greenfield and brownfield projects)

  • 4

    Relocation of production facilities as well as revitalization of existing plants

  • 5
    Planning of ancillary operations and consumption processes
  • 6
    Detailed planning of conversion scenarios / creation of new driving strategies
  • 7
    Detailed planning of plant mechanics and electrics
  • 8
    Preparation of tender documents
  • 9
    Procurement processes
  • 10
    Validating construction measures up to commissioning and acceptance
  • 11
    CAD 3-D validation/simulation

Your contact person

CoC Head of Facility Technology & Conveyor Technology Planning (PSP)

Mustafa Ünlüsoy

Mustafa Ünlüsoy

+49 (0) 151 1506 1902

References from the CoC ETF

Utilities

Betriebsmittelkonstruktion & Fertigung: Effiziente Lösungen für Ihre Produktion

As a cross-industry engineering partner, C-P-S develops tailor-made production aids and special devices for your entire value chain. Whether in prefabrication, mechanical processing or final assembly: We ensure that new products can be seamlessly integrated into your production lines. Parallel to development, we analyze your existing processes in order to leverage untapped potential – for a targeted increase in plant effectiveness (OEE), manufacturing quality and workplace ergonomics.

 

Lightweight equipment from a single source: From idea to production

We not only accompany you in the design, but also implement your requirements directly as a manufacturing partner. Especially in the field of lightweight equipment, we use state-of-the-art in-house 3D printing processes. For you, this means: shorter development cycles, weight-optimized devices (ideal for manual handling or robotics) and an agile spare parts supply – directly from our production to your factory floor.

 

Precision at the Highest Level through 3D measurement and digitization

Industrial quality requires optimal precision. Before delivery, we use 3D measurements to ensure that all components strictly comply with your required tolerances. In addition, our mobile 3D surveying offers maximum flexibility at your site: We check your existing systems for dimensional accuracy or digitize older equipment for your system (reverse engineering).

Our services

  • 1

    Design & Engineering: CATIA V5 and Siemens NX

  • 2

    Simulation & Validation: structural and FEM calculations

  • 3

    Programming: Creation of assembly and test routines

  • 4

    Production & Assembly: Including commissioning and complete documentation

  • 5

    Quality & Safety: 3D Measurement, Digitization and CE Certification

  • 6

    Additive manufacturing: 3D printing for prototypes, lightweight construction and spare parts supply

Your contact person

CoC Head of Equipment Design (ED) & Packaging Planning (PaP)

Ingmar Wunderlich

Ingmar Wunderlich

+49 (0) 151 7022 7426

References from the CoC ED

Logistics Process Design

C-P-S Group specializes in the implementation and optimization of complex logistics control processes along national and international supply chains. The focus is on the efficient scheduling of components, order and dispatch control as well as the operational assurance of stable material flows between suppliers, production plants and logistics service providers.

Our services go far beyond classic scheduling. We analyze existing customer processes holistically, identify optimization potentials and integrate sustainable, stable processes directly into day-to-day operations. The aim is not only to ensure material availability in the short term, but also to increase transparency, responsiveness and process reliability within the supply chain in the long term.

A special focus is on the outsourcing of core logistics processes.

Our services

  • 1

    Component scheduling and supplier management

  • 2

    Order and shipping management

  • 3

    Dangerous goods handling, for example for batteries or critical components

  • 4

    Customs clearance and international shipping coordination

  • 5

    Reactive escalation and bottleneck management

  • 6

    Stabilization and restructuring of existing logistics processes

Another central component of our service portfolio is data management. We prepare data from a wide variety of customer systems and data sources in a structured way, thus creating the basis for transparent decisions and efficient workflows. Through intelligent prioritization, standardization and partial automation, we enable the targeted processing of logistical tasks as well as the creation of individual dashboards and reports according to customer requirements. Even before SOP, we support our customers in the planning and optimization of logistics processes – from inbound and material flow planning to transport and supply strategy.

The combination of logistics expertise, operational implementation competence and data-based process control makes the C-P-S Group a reliable partner for modern, resilient and scalable supply chain solutions.

Your contact person

CoC Head of Logistics Process Design (LPD)

Michael Hauser

Michael Hauser

+49 (0) 151 1801 2163

References from the CoC LPD

Logistics Automation

Development and implementation of efficient, automated processes and system landscapes from the initial concept idea to successful commissioning. Today’s companies are faced with the challenge of adapting to a globalized competitive environment, increasing speed of innovation and ever shorter delivery and response times.

In logistics, the introduction of automated solutions – for example in storage, conveyor and picking systems – requires precise, forward-looking planning. Insufficient preparation can quickly lead to significant additional costs and delays during implementation.

For this reason, the holistic planning of automation solutions across all project phases – from analysis and conception to detailed planning, implementation and acceptance – is one of the central core competencies of C-P-S Solutions.

Our services

  • 1
    Conveyor technology planning for material flow / layout planning
  • 2

    Inbound AGVs and Truck Automation Technology

  • 3
    Warehouse planning (HRL / AS/RS)
  • 4
    Planning of rack changers and sequencers
  • 5
    In-house AGV planning
  • 6
    Logistics Handling Equipment Planning

Your contact person

CoC Head of Logistics Automation (LA)

Mustafa Ünlüsoy

Mustafa Ünlüsoy

+49 (0) 151 1506 1902

References from the CoC LA

Packaging Planning

Packaging planning: Tailor-made concepts for your logistics and production needs

The optimal packaging protects your product, reduces transport costs and fits seamlessly into your intralogistics. C-P-S is your manufacturer-independent partner for the planning of value-adding and highly efficient packaging solutions. We develop tailor-made concepts for every requirement profile: from reusable to disposable systems, for ongoing series production, for sensitive transport routes or for worldwide spare parts shipping.

 

Profitability meets sustainability: Data-based decisions

Through transparent business case analyses, we determine the optimal packaging strategy for you over the entire production period as early as the planning phase. We precisely weigh hard facts such as investment and ongoing process costs against each other. On request, we integrate a comprehensive CO2E determination into the assessment and investigate the use of innovative, alternative packaging materials for your sustainability goals.

 

End-to-end engineering: From the idea to the ready-to-use packaging material

Our service ranges from the initial conception to the finished packaging. We take care of the mechanical design of special load carriers and special packaging for you using leading CAD systems (CATIA, Siemens NX). A special focus is placed on integration into your automated systems – for example, through load carriers for (semi-)automatic loading and unloading – as well as compliance with strict industry specifications for technical cleanliness (TecSa). Thanks to close cooperation with experienced manufacturing partners, you will receive prototypes and small series for testing quickly and easily.

Our services

  • 1

    Packaging development: Definition of individual packaging standards & standard container planning (PackAssistant)

  • 2

    Special load carriers & automation: 3D design of specialized packaging materials for manual and (semi-)automatic processes (CATIA, Siemens NX)

  • 3

    Quality management & TecSa: Ensuring technical cleanliness (TecSa), carrying out packaging tests and digital, app-based acceptance

  • 4

    Analyses, sustainability & ESG: business case assessments, CO2E determination, alternative materials and ergonomic design

  • 5

    Shipping & Export Logistics: Concepts for Overseas, Heavy Lift and Spare Parts Packaging

  • 6

    Processes & Sourcing: Training of packaging planners, supplier selection, manufacturer qualification as well as prototype and small series production

Your contact person

CoC Head of Packaging Planning (PaP) & Equipment Design (ED)

Ingmar Wunderlich

Ingmar Wunderlich

+49 (0) 151 7022 7426

References from the CoC PaP

Factory Planning

Factory planning is part of the comprehensive portfolio of the C-P-S Group. In doing so, we focus our consulting and planning services on the optimal production/manufacturing structures and logistics processes of a factory or their sustainable optimization.

Our specialists support you along the entire planning and implementation process of a factory: potential analysis, concept creation, alternative comparisons, rough planning, detailed planning, implementation and commissioning. In doing so, we create technical concepts and requirement specifications, carry out investment planning, evaluate and compare offers, take over project management and controlling, and accompany commissioning until defects are rectified.

Our services

  • 1
    Green & Brownfield Planning
  • 2
    Factory & Potential Analyses
  • 3
    Rough layout with space requirements
  • 4
    Requirements for infrastructure
  • 5

    Plant structure planning with development of an ideal concept and alternative real concepts

  • 6
    Preliminary planning
  • 7
    Storage systems and picking
  • 8
    Material Flow Systems
  • 9
    Personnel requirements
  • 10
    Comparison of actual and target cost structure
  • 11
    Investment estimation and one-off costs
  • 12
    Achievable savings Implementation concept
  • 13
    Overall project management and project controlling

Your contact person

CoC Head of Factory Planning

Matthäus von Esterházy

Matthäus von Esterházy

+49 (0) 151 1115 8572

References from the CoC FP